What’s a split collar?
split collar also known as 2 piece clamping collar, is designed for easy installation and adjustment on shafts:
Advantages of Split Collar
Split shaft collars offer the same benefits as one-piece styles, along with enhanced versatility and convenience. Their split design allows for easy installation and disassembly, significantly reducing labor and downtime during adjustments, removal, or replacement.
Split collar Installation Tips
When assembling these two-piece shaft collars, it’s essential to ensure that the socket head cap screws are tightened to the same torque. Both sides should exhibit approximately the same clearance between the two halves (top and bottom) for optimal performance.
Material Variants
These split collars are available in various materials, including upgraded corrosion-resistant 316-grade stainless steel, nylon,POM Delrin (thermoplastic), galvanized mild steel, and aluminum.
Size Options
In addition to material choices, both metric and inch sizes are offered by JingBang, providing flexibility for different applications.
What’s the kit for set screw collar?
JINGBANG™️split collar socket bolt
Use a socket bolt to secure the collar against the shaft, ensuring it is tightly fastened
Jingbang is a key manufacturer of socket screw and hex key, producing screws and bolts for our shaft collars entirely in-house. This allows us to meet a variety of custom requirements without relying on external suppliers.
What types split collar JingBang™️ offer?
We offer several types of split collar:
JINGBANG™️ POM split collar clamp
1,POM split collar clamp >>learn more
POM split collar clamps are a versatile choice for various applications, particularly where lightweight and corrosion-resistant materials are advantageous.
- Lightweight: POM (Polyoxymethylene) split collar clamps are significantly lighter than metal counterparts, making them ideal for applications where weight reduction is essential.
- Corrosion Resistance: POM is resistant to moisture and many chemicals, reducing the risk of corrosion and extending the collar’s lifespan.
- Low Friction: The material offers low friction properties, which can enhance performance in rotating applications.
However, due to insufficient clamping strength to meet mechanical requirements, POM split collar clamps are rarely used in practical applications. While they offer advantages like lightweight and corrosion resistance, their lower strength limits their effectiveness in high-stress environments. As a result, industries that demand robust performance often opt for materials like steel or stainless steel for split collars to ensure reliability and safety in their operations.
JINGBANG™️white zinc plating split clamping collar
2,White zinc plating split clamping collar >>learn more
JINGBANG™️Black Oxide split shaft collar
3,Black Oxide split shaft collar >>learn more
Black oxide split shaft collars are versatile and efficient solutions for securing components across diverse applications, combining functionality with aesthetic appeal.
- Corrosion Resistance: The black oxide coating effectively shields against rust and abrasion, enhancing the collar’s longevity.
- Aesthetic Value: The elegant black finish provides a polished appearance, making it ideal for applications where visibility matters.
- Precision Fit: Engineered for a tight fit on shafts, these collars ensure stability in a variety of mechanical systems.
JINGBANG™️Unplated (Plain) split shaft collars
4,Unplated (Plain) split shaft collars >>learn more
Unplated (plain) split shaft collars are straightforward yet highly effective mechanical components designed to secure and position parts on a shaft. Typically constructed from solid steel or stainless steel, they deliver strength and reliability without any additional surface treatment.
- Cost-Effective: These collars are usually more affordable than their plated or treated counterparts, making them ideal for projects with budget constraints.
- Versatile: They can be used in various environments and applications where corrosion resistance is less critical.
- High Strength: Their solid construction provides robust support and stability for mechanical assemblies, ensuring reliable performance.
JINGBANG™️aluminum split collar shaft
5,Aluminum split collar shaft >>learn more
Aluminum split collar shafts offer a range of benefits, including lightweight construction and corrosion resistance, making them suitable for many applications. However, their limitations in strength and durability may restrict their use in high-load or extreme conditions. When choosing materials for specific applications, it’s essential to weigh these advantages and disadvantages to determine the best option for your needs.
- Lightweight: Aluminum split collar shafts are significantly lighter than steel or stainless steel options, making them ideal for applications where weight reduction is essential.
- Corrosion Resistance: Aluminum naturally forms a protective oxide layer, providing excellent resistance to corrosion, which is beneficial in humid or corrosive environments.
- Ease of Machining: Aluminum is easier to machine and customize than harder metals, allowing for quick production and modifications to meet specific application requirements.
- Good Strength-to-Weight Ratio: While lightweight, aluminum still offers adequate strength for many applications, making it suitable for components that require both properties.
Applications of JingBang™️ split collar
Split collar is essential mechanical components used in various industries for their ability to secure and position parts on a shaft. Their versatility and effectiveness make them a popular choice in numerous applications.
1. Industrial Machinery
In industrial settings, split shaft collars are frequently used to position components like gears, pulleys, and sprockets. Their design allows for quick adjustments, making them ideal for machinery that requires frequent reconfiguration. By providing a secure hold on the shaft, these collars ensure that machinery operates smoothly and efficiently, minimizing downtime and maintenance.
2. Automotive Industry
The automotive sector utilizes split shaft collars to secure critical components in engines and drivetrains. They help maintain the alignment of parts such as axles and drive shafts, ensuring reliable performance under high-stress conditions. Their ability to withstand significant loads makes them a preferred choice for automotive applications where durability is paramount.
3. Medical Equipment
In the medical field, precision is crucial. Split shaft collars are used in various medical devices and laboratory equipment to ensure the accurate positioning of sensitive components. They maintain the structural integrity of medical instruments, contributing to the overall functionality and safety of healthcare technologies.
Best Split Colla and 2 Piece Shaft Collar: Wholesale and Customization
jingbang™️ split collar and 2 piece shaft collar are available in a variety of sizes and materials. They are typically constructed from aluminum, stainless steel, galvanized steel, or POM, with some options also available in black oxide steel or plastic. These collars can usually be found in stock or tailored to meet specific requirements. The custom bore diameters for split collars range from Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.
Contact Us for the split collar price
As a customer-oriented company, we are happy to offer our expertise in set screw collar manufacturing. Our in-house engineering team has extensive experience in designing and engineering custom solutions. If you don’t find what you need in our standard line, please let us know, and we’ll work with you to develop a custom solution that meets your unique requirements.