Shaft Collar Manufacturers

JingBang shaft collar is crafted from carbon steel using CNC precision machining. We also manufacture shaft collar in materials like stainless steel, titanium alloy, aluminum alloy, plastics, POM, medium carbon steel, and carbon steel. Custom sizes and types available to meet your specifications.

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Types of shaft collar

We explore different types of precision shaft collars, focusing on their materials, benefits, drawbacks, and applications. From stainless steel and aluminum to plastic and specialized options like quick-release collars, understanding these features will aid in selecting the right collar for your projects. Types such as：
set screw collar

set screw collar >>

Set shaft collars are easy to install and adjust, offering a cost-effective solution with a strong grip. However, they can damage the shaft surface if overtightened, have limited load capacity for high-torque applications, and require adequate space for installation.

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plastic shaft collars

plastic shaft collars >>

Plastic shaft collars are lightweight, corrosion-resistant, and cost-effective, making them ideal for various applications. They provide adequate grip and are easy to install. However, they may not handle high loads or temperatures as well as metal collars and can be less durable in demanding environments.

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quick release shaft collar

Quick release shaft collar >>

Quick release shaft collars are ideal for applications requiring frequent adjustments or removals, such as in robotics and conveyor systems. Their tool-free operation allows for fast changes, enhancing efficiency in setups where time is critical.

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Types such as the following

hex shaft collar >>

Hex shaft collars feature a hexagonal shape that allows for easy adjustment and secure positioning using standard tools. They are commonly used in applications where precise alignment is crucial, such as in robotics and machinery, but require adequate space for installation due to their shape.

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split collar

split collar >>

Split collar provide even load distribution, easy installation and removal, and can handle higher loads, making them versatile for demanding applications. However, they are typically more expensive, bulkier, and may require careful alignment during installation.

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stainless steel lock collar

stainless shaft collar >>

Stainless steel shaft collars are durable and corrosion-resistant, making them ideal for demanding applications and capable of handling high loads. However, they tend to be more expensive and heavier than plastic options, and installation can be more challenging, requiring proper tools.

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flange with collar

flange with collar >>

Flange shaft collars are used to provide stable mounting surfaces for components, making them ideal for applications in machinery and automation systems. They facilitate easy attachment and alignment, ensuring secure support for additional parts.

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keyed shaft collar

keyed shaft collar

Keyed shaft collars are designed to prevent rotational movement on a shaft by incorporating a keyway that fits into a matching groove. They are commonly used in applications requiring precise alignment and secure attachment, such as in motors and gear assemblies, ensuring reliable performance in high-torque environments.

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single shaft collar

single shaft collar >>

single shaft collar offer a simple design with a strong grip and cost-effectiveness, making them reliable and compact for tight spaces. However, they lack adjustability once installed, require sliding onto the shaft for installation, and generally have a lower load capacity than split collars.

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aluminum collar shaft clamp

aluminum shaft collar >>

Aluminum shaft collars are lightweight, corrosion-resistant, and offer good strength, making them suitable for various applications. They are easy to install and adjust, but they may have lower load capacity compared to stainless steel collars and can be less durable in high-stress environments.

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threaded shaft collar

threaded shaft collar >>

Threaded shaft collars are utilized in applications requiring precise positioning and secure attachment, allowing for easy adjustments along the shaft. They are commonly found in machinery and equipment where fine alignment is essential.

 

 

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Double Wide Shaft Collars

Double Wide Shaft Collars >>

Double wide shaft collars provide a secure, durable solution for applications requiring extra stability and load-bearing capacity. Unlike standard shaft collars, double wide collars feature an expanded width, offering enhanced grip on the shaft and increased resistance to slipping

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Get Your Precision shaft collar

As a leading shaft collar manufacturer, JINGBANG offers a wide range of metric and imperial options. Our experienced in-house engineering team can create custom solutions tailored to your specific needs. If you can’t find what you’re looking for in our standard product line, please reach out to us for personalized shaft collar designs. We’re committed to delivering high-quality products that meet our customers’ diverse requirements.

Surface Finishing

All kinds of surface treatments are available, polishing, zinc plating, nickel plating, chrome plating, powder coating, and phosphate coating.

Bore Size

Whether you require a small or large shaft collar, we can create the perfect solution for you. Our custom sizing options help you optimize storage and shipping efficiency, ensuring that your products remain protected during transit.

Material

We also offer customization of the material used in your products: aluminum,titanium,carbon steel,steel,stainless steel,brass,copper,iron, etc

Design

Drawing formation: PDF, CAD/DWG/DXF, IGS/STP etc.If you don’t have a professional drawing, you can contact us and we will customize it for you according to your requirements.

Logo

Just provide me with your logo.

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We can offer more than just shaft collar

At JINGBANG, our uniqueness extends beyond our exceptional shaft collars. We pride ourselves on providing a comprehensive range of precision components and solutions tailored to meet the diverse needs of our customers. 

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CNC Machining service 

Custom sheet metal

Sheet Metal fabrication 

injection moulding

Injection Moulding

fasteners[2]

Precision Fasteners

Manufacturing Process of Shaft Collars

  • Shaft Collar Drawing: Start by sending us your shaft collar drawings (PDF, CAD/DWG/DXF, IGS/STP, etc.). If you don’t have a drawing, our team can create one tailored to your specifications.
  • Shaft Collar Details: The drawing should include size, shape, positional relationships, and tolerance requirements. Our operators compare the actual dimensions with the design, calculating any deviations to ensure compliance with specifications.
  • Shaft Collar Processing: Our manufacturing engineer develops the CNC program, outlining tool paths, cutting speeds, feed rates, dimensions, and tolerances necessary for precise production.
  • Achieving Precision Products: After machining, operators measure the finished shaft collars using precision tools such as micrometers and calipers to ensure they meet the highest quality standards.
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Why Choose JINGBANG Shaft Collar?

Choosing JINGBANG for your shaft collar needs means partnering with a manufacturer dedicated to excellence. Here’s what sets us apart:

Commitment to Quality

  • Continuous Improvement: We enhance our processes and products based on industry advancements and customer feedback to deliver top-notch solutions.
  • Quality Management: Our rigorous quality control includes inspections at every production stage, ensuring reliable and durable products.

Customer Focus

  • Customer-Centric Service: We prioritize transparency and communication, building strong partnerships that address your unique needs.
  • Customization: With over 13 years of experience, we excel in crafting tailored solutions for optimal performance and fit.

Efficiency and Reliability

  • Rapid Availability: Our extensive inventory ensures quick access to standard models, supported by efficient systems for urgent needs.
  • Direct Sourcing: As China’s largest manufacturer, we provide authentic products at competitive prices by eliminating intermediaries.

Sustainability and Reputation

  • Sustainability: JINGBANG is committed to minimizing environmental impact through efficient resource use and responsible manufacturing practices.
  • Global Reputation: Trusted worldwide, our shaft collars are synonymous with reliability, making us a preferred partner in various industries.
shaft collar Client Testimonials

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F&Q

  • Positioning: They secure components along a shaft, preventing unwanted movement and ensuring proper alignment.
  • Support: Shaft collars provide support for bearings, gears, and other mechanical parts, stabilizing assemblies in machinery.
  • End Stops: They act as end stops to prevent components from sliding off the shaft, which is essential in many mechanical applications.
  • Spacer: Shaft collars can serve as spacers, maintaining the correct distance between components for optimal operation.
  • Mounting: They provide mounting points for additional parts, facilitating easy assembly and adjustments in systems like conveyors, motors, and robotics.
  • tolerances range from 0.001″ to 0.005″ above the nominal size, depending on the specific dimensions and application requirements.
  • This level of precision allows the collar to achieve a smooth slip-fit over standard shafts, ensuring optimal seating and clamping. Maintaining these tolerances is essential for minimizing play, enhancing stability, and preventing wear in mechanical systems, ultimately contributing to the overall performance and longevity of the assembly.
  • We do not provide design services. You are responsible for submitting 2D and 3D CAD drawings, and we can then provide a Design for Manufacturing review upon receiving your order. send your drawing and start today
  • If you don’t have drawings, you can send samples to us directly and we will help you to complete the drawings.

The most secure type of shaft collar is generally the split shaft collar. Its design allows for even load distribution and a strong grip around the shaft, reducing the risk of slippage or movement. The split collar’s clamping mechanism can be tightened uniformly, which enhances its holding power, especially in high-torque applications.

Keyed shaft collars are also secure, as their keyway design prevents rotational movement on the shaft. They are particularly effective in applications where precise alignment is crucial.

Ultimately, the choice of the most secure shaft collar depends on the specific application, load requirements, and environmental factors.

  • Application Requirements: Determine the specific application and the role the shaft collar will play, such as positioning, support, or mounting.
  • Material: Select a material that suits your environment. Common options include stainless steel for corrosion resistance, aluminum for lightweight applications, and plastic for non-corrosive settings.
  • Size and Diameter: Measure the shaft diameter accurately and choose a collar that fits snugly. Consider the inside diameter (ID) and ensure it matches the shaft size.
  • Type of Collar: Decide on the type of shaft collar based on your needs. Options include set collars for basic applications, split collars for better load distribution, quick release collars for ease of adjustment, and keyed collars for secure positioning.
  • Load Capacity: Consider the load requirements of your application. Ensure the collar can handle the necessary torque and weight without failure.
  • Tolerance: Look for the appropriate tolerance specifications to ensure a proper fit and optimal performance. Tighter tolerances provide better stability.
  • Installation Method: Assess the installation requirements. Some collars are easier to install and adjust than others, depending on the design.

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