set screw collar

Set Screw Collar >>

plastic shaft collars

Plastic Shaft Collars >>

quick release shaft collar

Quick Release Shaft Collar >>

split collar

Split Collar >>

stainless steel lock collar

Stainless Shaft Collar >>

flange with collar

Flange With Collar >>

single shaft collar

Single Shaft Collar >>

aluminum collar shaft clamp

Aluminum Shaft Collar >>

threaded shaft collar

Threaded Shaft Collar >>

Types such as the following

Hex Shaft Collar >>

keyed shaft collar

Keyed Shaft Collar

Double Wide Shaft Collars

Double Wide Shaft Collars >>

Get Your Precision shaft collar

As a leading shaft collar manufacturer, JINGBANG offers a wide range of metric and imperial options. Our experienced in-house engineering team can create custom solutions tailored to your specific needs. If you can’t find what you’re looking for in our standard product line, please reach out to us for personalized shaft collar designs. We’re committed to delivering high-quality products that meet our customers’ diverse requirements.

Surface Finishing

All kinds of surface treatments are available, polishing, zinc plating, nickel plating, chrome plating, powder coating, and phosphate coating.

Bore Size

Whether you require a small or large shaft collar, we can create the perfect solution for you. Our custom sizing options help you optimize storage and shipping efficiency, ensuring that your products remain protected during transit.

Material

We also offer customization of the material used in your products: aluminum,titanium,carbon steel,steel,stainless steel,brass,copper,iron, etc

Design

Drawing formation: PDF, CAD/DWG/DXF, IGS/STP etc.If you don’t have a professional drawing, you can contact us and we will customize it for you according to your requirements.

Logo

Just provide me with your logo.

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Manufacturing Process of Shaft Collars

  • Shaft Collar Drawing: Start by sending us your shaft collar drawings (PDF, CAD/DWG/DXF, IGS/STP, etc.). If you don’t have a drawing, our team can create one tailored to your specifications.
  • Shaft Collar Details: The drawing should include size, shape, positional relationships, and tolerance requirements. Our operators compare the actual dimensions with the design, calculating any deviations to ensure compliance with specifications.
  • Shaft Collar Processing: Our manufacturing engineer develops the CNC program, outlining tool paths, cutting speeds, feed rates, dimensions, and tolerances necessary for precise production.
  • Achieving Precision Products: After machining, operators measure the finished shaft collars using precision tools such as micrometers and calipers to ensure they meet the highest quality standards.
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F&Q

  • Positioning: They secure components along a shaft, preventing unwanted movement and ensuring proper alignment.
  • Support: Shaft collars provide support for bearings, gears, and other mechanical parts, stabilizing assemblies in machinery.
  • End Stops: They act as end stops to prevent components from sliding off the shaft, which is essential in many mechanical applications.
  • Spacer: Shaft collars can serve as spacers, maintaining the correct distance between components for optimal operation.
  • Mounting: They provide mounting points for additional parts, facilitating easy assembly and adjustments in systems like conveyors, motors, and robotics.
  • tolerances range from 0.001″ to 0.005″ above the nominal size, depending on the specific dimensions and application requirements.
  • This level of precision allows the collar to achieve a smooth slip-fit over standard shafts, ensuring optimal seating and clamping. Maintaining these tolerances is essential for minimizing play, enhancing stability, and preventing wear in mechanical systems, ultimately contributing to the overall performance and longevity of the assembly.
  • We do not provide design services. You are responsible for submitting 2D and 3D CAD drawings, and we can then provide a Design for Manufacturing review upon receiving your order. send your drawing and start today
  • If you don’t have drawings, you can send samples to us directly and we will help you to complete the drawings.

The most secure type of shaft collar is generally the split shaft collar. Its design allows for even load distribution and a strong grip around the shaft, reducing the risk of slippage or movement. The split collar’s clamping mechanism can be tightened uniformly, which enhances its holding power, especially in high-torque applications.

Keyed shaft collars are also secure, as their keyway design prevents rotational movement on the shaft. They are particularly effective in applications where precise alignment is crucial.

Ultimately, the choice of the most secure shaft collar depends on the specific application, load requirements, and environmental factors.

  • Application Requirements: Determine the specific application and the role the shaft collar will play, such as positioning, support, or mounting.
  • Material: Select a material that suits your environment. Common options include stainless steel for corrosion resistance, aluminum for lightweight applications, and plastic for non-corrosive settings.
  • Size and Diameter: Measure the shaft diameter accurately and choose a collar that fits snugly. Consider the inside diameter (ID) and ensure it matches the shaft size.
  • Type of Collar: Decide on the type of shaft collar based on your needs. Options include set collars for basic applications, split collars for better load distribution, quick release collars for ease of adjustment, and keyed collars for secure positioning.
  • Load Capacity: Consider the load requirements of your application. Ensure the collar can handle the necessary torque and weight without failure.
  • Tolerance: Look for the appropriate tolerance specifications to ensure a proper fit and optimal performance. Tighter tolerances provide better stability.
  • Installation Method: Assess the installation requirements. Some collars are easier to install and adjust than others, depending on the design.

Contact an expert

*As a customer-oriented company, we are happy to offer our expertise in set screw collar manufacturing. Our in-house engineering team has extensive experience in designing and engineering custom solutions. If you don’t find what you need in our standard line, please let us know, and we’ll work with you to develop a custom solution that meets your unique requirements.